Cybex 525AT Arc Trainer Bedienungsanleitung

Cybex 525AT Arc Trainer®Service ManualCardiovascular SystemsPart Number 525AT-901 -www.cybexintl.com

Cybex Service Manual10Preventive Maintenance ActivitiesPerform regular preventive maintenance to ensure normal operation of unit. Keep a log of all ma

Cybex Service Manual Cybex Service Manual11Remove Access Cover1. Remove the two lower screws securing the access cover using a Phillips screwdriver.3

Cybex Service Manual12Drive BeltsThere are two drive belts that may become loose, worn or cracked.Unless the belts have been removed and not replaced

Cybex Service Manual Cybex Service Manual13E3 View MonitorCleaning1. Unplug power cord from the wall socket.2. Dust off the panel with a soft dry cl

Cybex Service Manual14The Statistics menu includes: Miles/Km, Hours, Starts, and Error log.5. The rst menu item is Miles/Km.6. Record Distance. 7.

15Cybex Service ManualCustomer ServiceProduct RegistrationTo register product do the following:1. Visit www.cybexintl.com.2. Locate Product Registra

Cybex Service Manual16 PBReturn Material Authorization (RMA)The Return Material Authorization (RMA) system is used when returning material for placeme

17Cybex Service ManualServiceConsole Display12543LED Display1 Left enunciator Displays Time, BPM, or Weight.2 Left data readout Displays value of Time

18 19Cybex Service ManualUser Controls1 2 3 4 5 68 119 10 12 1371 Incline keys2 Incline display3 Quick Start key4 Workouts key5 Resistance display6 Re

19Cybex Service ManualUser Control Symbols UsedControl Control Name DescriptionINCLINE UP Adjust Incline upINCLINE DOWN Adjust Incline downRESISTANCE

2Cybex Service ManualFCC Compliance Information ... 3SafetyGround and Voltage Information... 4Important Safety Instructions ...

20 21Cybex Service ManualSetupUse the following instructions to setup the units settings.1. Plug the power cord into a power outlet from a grounded c

21Cybex Service Manual3. Press the ENTER key once to enter setup values. Press again to save any changes and advance forward in the menu.The Setup

22 23Cybex Service ManualService DiagnosticsService diagnostics allows testing, monitoring or altering of unit controls and performance.1. Press the

23Cybex Service ManualPress the STOP key to return to Dormant Mode. If drive motor was running press the STOP key again.Error CodesError codes notify

24 25Cybex Service ManualWhen viewing error log use the ENTER key to toggle display to Time Stored, Date stored, then back to error number. To reset

25Cybex Service ManualLinkage Rods and Foot PlatesIn this section you have the option to remove and install the following parts:• Linkage rod• Arm h

26 27Cybex Service ManualArm Handle LinkageRemove Arm Handle Linkage1. Remove SHCS, at washer, cap, and spacer securing arm handle linkage using a 3

27Cybex Service ManualFront Foot Plate ArmRemove Front Foot Plate Arm1. Remove BHSCS, cap, and spacer securing front foot plate arm using a 7/32” All

28 29Cybex Service ManualInstall Rear Foot Plate Arm1. Position new rear foot plate arm in place.23451 Description1 Front foot plate arm2 Spacer3 Cap

29Cybex Service ManualInstall Foot Plate Assembly1. Slide foot plate onto the foot plate shafts.143526 Description1 Rear foot plate shaft2 Loctite3

3Cybex Service ManualFCC Compliance InformationChanges or modications to this unit not expressly approved by the party responsible for compliance cou

30 31Cybex Service ManualInstall Linkage Rod1. Place linkage rod in correct position.4355426231 Description1 Lingake rod2 SCHS3 Flat washer4 Cap5 Spa

31Cybex Service ManualRemove linkage armRemove SHCS, at washer, cap, and spacer securing linkage arm to arm handle using a 3/16” Allen wrench.354621

32 33Cybex Service ManualInstall linkage arm1. Place a drop of loctite on the SHCS and another drop in shaft where the SHCS will be tightened into.51

33Cybex Service ManualPulley and Crank Shaft AssemblyIn this section you have the option to remove and install the following parts:• Crank covers• S

34 35Cybex Service ManualCrank CoversRemove crank covers1. Remove both screws securing crank cover using a Phillips screwdriver.14532 Description1 Cr

35Cybex Service ManualControl BoardRemove control board assembly1. Disconnect lower cables from control board.2. Remove screws securing control boar

36 37Cybex Service ManualCounterweightsRemove counter weightsRemove at head socket cap screw (FHSCS) from both counter weights using a 7/32” Allen wr

37Cybex Service Manual3. Verify that both pulleys are aligned properly using a straight edge. The straight edge must be no more than 1/16” from pulle

38 39Cybex Service Manual1. Place the assembly into the primary belt and slide the alignment pins into the holes on the frame. You may need to tap th

39Cybex Service ManualInstall crank arms1. Slide each crank arm in place. The face of each crank arm should be ush with the end of each shaft.438295

Cybex Service Manual4Safety Read all instructions and warnings before using.Ground and Voltage Information WARNING: Shock and electrocution hazard•

40 41Cybex Service ManualInstall both shrouds1. Place both shrouds in position.2. Tighten the screws securing each side cover using a long Phillips

41Cybex Service ManualIncline MotorTools Required• Side cutter• Phillips screwdrivers (Long Shaft)• Flat head screwdriver• 1/2” ID External retain

42 43Cybex Service ManualTilt front end assembly forwardTilt front end assembly forward carefully until it stops.Tilt ForwardRemove front access cover

43Cybex Service ManualRemove left shroud1. Remove the eight screws securing left shroud using a Phillips screwdriver.12 Description1 Screws (8)2 Left

44 45Cybex Service ManualRemove incline motor1. Remove retaining ring from grooved pin using a at head screwdriver.312 Description1 Retaining ring2

45Cybex Service ManualPlug the new incline motor cable into control board.436251 Description1 Top screws2 Incline motor cable3 Controller cover4 Botto

46 47Cybex Service Manual2. Attach a retaining ring to one side of grooved pin using a 1/2” ID external retaining-ring tool or plier.231 Description1

47Cybex Service ManualConnect power cordPlug the power cord into the power outlet.Perform calibration procedure1. Hold the handrails to steady self w

48 49Cybex Service Manual2. Install the upper and lower screws using a Phillips screwdriver. Do not over tighten screws.Test unit for proper operatio

49Cybex Service ManualRemove accessory tray topRemove the two screws securing the accessory tray top to the accessory tray bottom using a stubby Phill

Cybex Service Manual Cybex Service Manual5• Keep foot plate surface clean and dry.• DO NOT wear loose or dangling clothing while using.• Keep all b

50 51Cybex Service ManualInstall accessory tray base1. Place the accessory tray in position on the frame and route the optional iPod cable towards th

51Cybex Service ManualInstall accessory tray bottom1. Install the accessory tray bottom to the accessory tray base with three screws using a Phillips

52 53Cybex Service ManualUpper ElectronicsContact Heart Rate GripsTools Required• Phillips screwdriver• Rubber Hammer• Wire Cutter• Tape• Strain

53Cybex Service Manual4. Tape the heart rate cable connectors of the new cable to the cut end of the old cable. Verify connection is secure.5. Pull

54 55Cybex Service Manual2. Pull the white (or red) heart rate wire through the second lowest front hole.3. Connect the white (or red) heart rate wi

55Cybex Service ManualRemove front cover1. Remove the four short screws and one long screw securing the front cover and iPad clip to the console asse

56 57Cybex Service ManualMCC board cables1 2 3 45 6 7 8 9 Description1 Wireless audio (optional)2 CSAFE (optional)3 Display4 LED display board5 Headph

57Cybex Service ManualRemove upper display boardRemove the ve screws securing the upper display board to the bezel using a Phillips screwdriver.12 De

58 59Cybex Service ManualInstall front coverInstall the four short screws and one long screw securing the front cover and iPad clip to the console ass

59Cybex Service ManualRemove front cover1. Remove the four screws securing the front cover to the console assembly using a Phillips screwdriver.21 D

Cybex Service Manual6Warning and Caution DecalsTo replace any worn or damaged decals do one of the following: Visit www.cybexintl.com to shop for part

60 61Cybex Service ManualMCC board cables1 2 35 647 8 9 Description1 CSAFE (optional)2 Display3 E3 View monitor4 A/V5 Headphone jack6 iPod (optional)7

61Cybex Service ManualRemove components from bezel assembly1. Unplug handset cable and thumb control cables from bezel.37612334451 Description1 Thumb

62 63Cybex Service ManualInstall components on bezel assembly1. Install the four screws securing the MCC board to the monitor using a Phillips screwd

63Cybex Service ManualComplete installation1. Screw the coax cable into the E3 View Monitor.2. Install the ground cable to the E3 View Monitor using

64 65Cybex Service ManualTest the unit for proper operation1. Plug the power cord into the power outlet.2. Turn the main power switch to the on (I)

65Cybex Service Manual3. Unplug cables from the MCC board by un-latching connectors with the following procedure:A. Press in the top of the cable co

66 67Cybex Service Manual4. Unplug optional iPod cable. The iPod cable is held in place by a notch in the access cover.A. Press in both side latches

67Cybex Service ManualComplete installationPlug cables into the new MCC board.1 2 3 45 6 7 8 9 Description1 Wireless audio (optional)2 CSAFE (optional

68 69Cybex Service ManualThe software will load into the console. This procedure will take approximately 5 minutes. During this time there will be bee

69Cybex Service ManualUpdate SoftwareUSB stickNOTICE: Repairs and Service• DO NOT load zip les onto USB stick• Load un-zipped les onto USB stick•

Cybex Service Manual Cybex Service Manual71251:1OWATONNAMFG. APPR.TECH. PUBS. APPR. DATEDATEREV.DWG. NO.SCALESIZECHECKED BYDWG. BYTITLE:FINISH:MATERIA

70 71Cybex Service ManualTools Required• Phillips screwdriver• ESD (Electrostatic Discharge) grounding strap.Disconnect external power source 1. Tu

71Cybex Service Manual5. Remove USB stick from the internal USB port.Install front coverInstall the four short screws and one long screw securing the

72 PBCybex Service Manual

73Schematic 525ATAppendix – Schematic

74

Cybex Service Manual8352141 770A-331-4 Label, Warning, Access tray, Left1 770A-331-E Label, Warning, Access tray, Left, Canadian2 770A-332-4 Label, Wa

Cybex Service Manual Cybex Service Manual9MaintenanceAll preventive maintenance activities must be performed on a regular basis. Performing routine pr